前言
INTRODUCTION
近年来，中国CNC加工市场规模持续扩大，各领域对CNC加工需求愈发旺盛。从汽车制造、电子设备生产到航空航天、精密机械加工，CNC技术凭借其高精度、高效率的优势，已成为推动产业升级的关键力量。
In recent years, the market scale of CNC processing in China has been continuously expanding, and the demand for CNC processing in various fields has become increasingly vigorous. From automotive manufacturing and electronic equipment production to aerospace and precision machinery processing, CNC technology, with its advantages of high precision and high efficiency, has become a crucial force in promoting industrial upgrading.
CNC （Computer Numerical Control 计算机数字控制）加工是指通过计算机程序控制机床的运动和加工过程，对金属/非金属材料进行切削、钻孔、攻丝等自动化加工，能够精确地制造出各种复杂形状的零件。
CNC (Computer Numerical Control) machining refers to controlling the movement of machine tools and the machining process through computer programs. It conducts automated machining operations such as cutting, drilling, and tapping on metal/non-metal materials, and is capable of precisely manufacturing various parts with complex shapes.
在传统的 CNC 加工生产模式中，上下料环节往往依赖人工操作。工人需要频繁地将待加工的毛坯件放置到机床的工作台上，加工完成后再将成品取出。这种方式存在诸多弊端。一方面，人工操作的效率较低，工人劳动强度大，而且长时间重复操作容易导致疲劳，进而影响加工精度和生产效率。另一方面，人工上下料难以实现 24 小时不间断生产，限制了企业的产能提升。
In the traditional CNC machining production mode, the processes of loading and unloading materials often rely on manual operations. Workers need to frequently place the workpieces to be processed on the workbench of the machine tool, and then take out the finished products after the machining is completed. This approach has numerous drawbacks. On the one hand, the efficiency of manual operations is relatively low, and the labor intensity for workers is high. Additionally, long-term repetitive operations are prone to cause fatigue, which will further affect the machining accuracy and production efficiency. On the other hand, it is difficult to achieve 24-hour continuous production through manual loading and unloading, thus restricting the enhancement of the enterprise's production capacity.
随着工业自动化技术的快速发展，越来越多企业开始探索通过智能化技术实现降本增效与质量升级，其中智能产线解决方案和机器人控制系统成为关键突破口。桁架机械手作为工业机器人的一种，目前在数控机床领域，正朝着高精化、高效运转、多轴化、轻量化、易于使用等方向发展，而控制系统作为桁架机械手的“大脑”，在其中发挥着至关重要的作用。
With the rapid development of industrial automation technology, more and more enterprises are beginning to explore the realization of cost reduction, efficiency improvement, and quality upgrading through intelligent technologies. Among them, intelligent production line solutions and robot control systems have become key breakthrough points. As a type of industrial robot, gantry manipulators are currently developing in the field of CNC machine tools towards the directions of high precision, high-efficiency operation, multi-axis, lightweight, and ease of use. The control system, serving as the "brain" of the gantry manipulator, plays a crucial role in this process.
华成工控自成立以来，始终致力于解决国内制造业核心痛点，为行业提供高性价比解决方案。凭借多年来在数控机床行业的深耕与积累，其机床控制系统凭借高精度、高稳定性和高自动化特性，广泛应用于数控机床上下料、五金加工、大小家电配件加工、汽配加工等行业，产品通过CE等认证，可以满足出口要求。
Since its establishment, Huacheng Industrial Control System has always been committed to addressing the core pain points of the domestic manufacturing industry and providing cost - effective solutions for the industry. Thanks to years of in - depth development and accumulation in the CNC machine tool industry, its machine tool control system, featuring high precision, high stability, and high automation, is widely used in industries such as loading and unloading of CNC machine tools, hardware processing, processing of small and large household appliance parts, and auto parts processing. The products have passed certifications such as CE and can meet export requirements.
华成工控是深圳市智能化学会副会长单位。
应用案例：“CNC加工中心+桁架机器人”全自动生产线
Application Case: "CNC Machining Center + Gantry Robot"Fully Automatic Production Line
浙江某科技公司是一家集研发、生产、销售流体连接件于一体的公司，主打产品包括过渡接头、胶管接头、快速接头、油管及油管总成等。
为提升生产效率，该公司引入了高性能自动CNC加工中心，搭配自行研发的桁架机器人，并采用华成工控QC-L3G 机床线性机器人控制系统，构建了“CNC加工中心+桁架机器人”全自动生产线，实现了“毛坯入、成品出”的高效加工模式。
A certain technology company in Zhejiang is a company integrating research and development, production, and sales of fluid connectors. Its main products include transition joints, hose joints, quick connectors, oil pipes, and oil pipe assemblies, etc. In order to improve production efficiency, the company introduced a high-performance automatic CNC machining center, equipped it with a self-developed gantry robot, and adopted the QC-L3G machine tool linear robot control system of Huacheng Industrial Control to construct a "CNC machining center + gantry robot" fully automatic production line, realizing the efficient processing mode of "blank input and finished product output".
实施效果
Implementation Effects
▲生产效率提升：工人操作设备数量从2-4台增加到12-16台，生产效率提高了3-4倍。
Improvement in Production Efficiency: The number of devices operated by each worker has increased from 2 to 4 units to 12 to 16 units, and the production efficiency has been improved by 3 to 4 times.
▲成本降低：减少了人工成本，同时降低了因人为操作失误导致的废品率。
Cost Reduction: Labor costs have been reduced, and meanwhile, the rejection rate caused by human operational errors has also been decreased.
▲质量提升：产品尺寸的重复性和一致性得到有效保证，客户满意度显著提高。
Quality Enhancement: The repeatability and consistency of product dimensions have been effectively ensured, and customer satisfaction has been significantly improved.
▲智能化升级：实现了从传统制造向智能制造的转型，为未来发展奠定了坚实基础。
Intelligent Upgrade: The transformation from traditional manufacturing to intelligent manufacturing has been achieved, laying a solid foundation for future development.
华成工控机床线性机器人控制系统专为机床上下料应用量身打造，满足企业对高精度、高效率、高节拍的性能要求。The machine tool linear robot control system of Huacheng Industrial Control System is specifically tailored for the application of loading and unloading materials for machine tools, meeting the performance requirements of enterprises for high precision, high efficiency, and high production tempo.
1. 高集成与低能耗
High integration and low energy consumption
采用多芯直连驱控一体，可灵活搭配多轴运动控制，集成度高。共母线降能耗设计，有效节能，降低企业生产成本。
It adopts the design of multi-core direct connection and integration of driving and control, which can be flexibly combined with multi-axis motion control, featuring a high degree of integration. The design of common bus to reduce energy consumption can effectively save energy and lower the production costs of enterprises.
2. 高速通讯精准控制
High-speed communication and precise control
芯片直连内部总线，程序控制周期 1ms，伺服通讯周期达 250μs，电流环通讯周期达 62.5μs，实现高精度，高响应控制，能够精准高效地完成上下料作业。
The chip is directly connected to the internal bus. The program control cycle is 1 ms, the servo communication cycle reaches 250 μs, and the current loop communication cycle reaches 62.5 μs. This enables high-precision and high-response control, allowing for accurate and efficient loading and unloading operations.
3. 优化料盘堆叠逻辑
Optimize the stacking logic of the material trays
针对上下料场景，新增双料盘模式，设置独立车床安全区，取放料更精准，提升生产效率。
For the scenarios of loading and unloading materials, a dual-material tray mode has been newly added, and an independent lathe safety zone has been set up. This makes the process of picking and placing materials more accurate and improves the production efficiency.
4. 高安全易操作
High safety and easy operation
配备车床专用安全逻辑，防撞机，提高系统安全等级。多种车床专用堆叠模式，减少示教流程，用户上手快、操作便捷。
It is equipped with a dedicated safety logic for lathes to prevent machine collisions and improve the system's safety level. There are also various dedicated stacking modes for lathes, which reduce the teaching process, enabling users to quickly get the hang of it and operate it conveniently.
随着智能制造技术的不断发展，我们相信未来将有更多企业采用自动化、智能化的生产方式，提高生产效率、降低成本、提升产品质量。我们将继续深耕控制系统领域，推出更多高效、智能的解决方案，为制造业的智能化升级提供强有力的支持。
With the continuous development of intelligent manufacturing technology, we believe that more enterprises will adopt automated and intelligent production methods in the future to improve production efficiency, reduce costs, and enhance product quality. We will continue to focus on the field of control systems, introduce more efficient and intelligent solutions, and provide strong support for the intelligent upgrade of the manufacturing industry.
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