品牌:Honeywell
Honeywell:51198947-100B
起订:1件
供应:99件
发货:3天内
项目参数:
系统设计方案
2.1方案背景
制杯机取杯机械手是根据传统的人工拾取叠放塑料杯设计开发的一款全自动的取杯叠放设备,相对于人工操作叠杯,自动取杯机械手更快,叠放精度更高,无人工接触更加卫生。全自动制杯机取杯机械手控制多采用PLC控制系统,PLC不但能满足客户的控制要求,而且系统稳定性好、可操控性高。本文主要以永宏PLC在制杯机取杯机械手上的应用为背景,对该方案的硬件设计、软件设计和实施结果(应用效果)进行了详细的阐述和说明。
2.2 客户需求
根据机械结构和工艺要求,客户要求拥有以下功能,首先要求可进行手动控制步进电机、气缸等,有模拟启动和单独停机功能,HMI显示当前当前机械手运行状态、主机当前角度显示等功能。总而言之,制杯机取杯机械手既需要很好的实现多种控制要求,同时也需要很好的实现多种工艺要求。制杯机取杯机械手具体工艺及功能要求下表。
要求1 |
可进行单独手动XY轴控制 |
要求2 |
拥有急停、暂停、停机三种停止方式 |
要求3 |
伺服运行参数可进行触摸屏设置 |
要求4 |
具有依次模拟运行和配合主机运行功能 |
要求5 |
触摸屏实时显示当前机械手运行状态 |
要求6 |
具有设备不运行报警提示功能 |
要求7 |
各工位能单独启停操作 |
要求8 |
能控制成型机的启停与制杯动作 |
… |
… |
3.硬件配置
制杯机取杯机械手组装机需要控制2个伺服电机和1个变频器以及多个气缸。所以采用1台FBs-40MCT2-AC(主机)作为整台设备的控制系统;并使用1个FBs-B2DA(模拟量板)进行PLC对变频器的频率控制;上位机采用HMI触摸屏界面用于数据监控及参数设置。运动控制采用用伺服驱动及电机和变频器及电机;其它执行单元选用气缸,普通电机等;检测单元选用编码器和接近开关。整套配置方案能够帮助客户节约很多系统成本。整套配置方案能够帮助客户节约很多系统成本。
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WRIGHT TOOL 3206 **NIB**
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ARMSTRONG 26-778 **NIB**
ALLEN BRADLEY 1492GH020 **NNB**
GAMMA-METRICS ELC19601001A **NNB**
DANFOSS 037H004923 **NIB**
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COLUMBUS 62452 **NIB**
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COLUMBUS 62452 **NIB**
ARMSTRONG 26-778 **NIB**
ALLEN BRADLEY 1492GH020 **NNB**
DANFOSS 037H004923 **NIB**
RIDGID 37890 **NIB**
NIAGARA CUTTER ALB930T **NIB**
TPC WIRE & CABLE CF24E25M005 **NNB**
SQUARE D CBL1622P16MQ10 **USED**
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MAC 6213C000PM111DA **NNB**
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BRAD HARRISON 113020C01F120 **NNB**
ALLEN BRADLEY 1492GH030 **NIB**
ZYPCOM 94200100 **NIB**
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SULLAIR 43149A **NNB**
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ALLEN BRADLEY 2090XXNFYS09 **NNB**
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TB WOODS 742B **NIB**
NORTON 66253044180 **NIB**
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BUDGIT 11353433 **NNB**
SQUARE D EK3001 **NNB**
BELDEN 9463J22 **NNB**
DEWALT DW4802B25 **NIB**
WRIGHT TOOL 3206 **NIB**
BORIDE 500081149 **NIB**
COLUMBUS 62452 **NIB**
ARMSTRONG 26-778 **NIB**
ALLEN BRADLEY 1492GH020 **NNB**
DANFOSS 037H004923 **NIB**
RIDGID 37890 **NIB**
NIAGARA CUTTER ALB930T **NIB**
ALLIED PT06E1626P **NIB**
MAC 6213C000PM111DA **NNB**
ELECTROMATIC H46EEG16MRDD **NNB**
ALLEN BRADLEY 42GRU9202QD **USED**
ALLEN BRADLEY 1492GH030 **NIB**
ZYPCOM 94200100 **NIB**
SQUARE D 9001TR50 **NNB**
ALLEN BRADLEY 802TBAP **NNB**
TPC WIRE & CABLE CF24E25M005 **NNB**
ALLEN BRADLEY 1305KBA06 **NIB**
BRAD HARRISON 113020C01F120 **NNB**
TPC WIRE & CABLE CF24E25M005 **NIB**
BUSSMANN J600302CR **USED**
KNIGHT INDUSTRIES BPA9111B **NNB**
R & I MANUFACTURING GH30A **NIB**
SQUARE D CBL1622P16MQ10 **USED**
FETTE 1039902 **NNB**
DEWALT DW7657 **NIB**
ALLEN BRADLEY 1771IB NIB
KENNAmetaL TNMG543MG **NIB**
MAGNA 61073 **NIB**
SULLAIR 43149A **NNB**
MAC 82A0ACKA **NNB**
SQUARE D TIPOQO20AMP **NIB**
HonEYWELL BZE63YQ9 **USED**
ALLEN BRADLEY 500A0930 **NNB**
ALLEN BRADLEY 2090XXNFYS09 **NNB**
ALLEN BRADLEY 800TH4803 **USED**
ALLEN BRADLEY 800HJR91 **NNB**
VERSA ESM801244CBZA120 **NIB**
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CUTLER HAMMER E50SA **USED**
WARNER ELECTRIC 5370270017 **NIB**
ABB 2062C14H01 **USED**
HANSON WHITNEY 8384 **NIB**
BRAD HARRISON 23004 **NNB**
BIMBA 172DX **NNB**
E&E ENGINEERING E0066 **NNB**
GREENFIELD 13365 **NIB**
NIAGARA CUTTER 35240 **NIB**
STEPSYN 1037701647 **NIB**
PHD 17502206 **USED**
MILWAUKEE 01561040 **NIB**
ARC ABRASIVES 95074 **NIB**
ASCO 238610188D **NIB**
HANSON WHITNEY 54006 **NIB**
PUTNAM KK **NIB**
WESTINGHOUSE NL325 **USED**
ERICKSON B54715 **NNB**
PRECISION 31092 **NIB**
NUMATICS 212135 **NNB**
TPC WIRE & CABLE 84866E **NNB**
LOCHINVAR MSC2424 **NIB**
SQUARE D EK3001 **NNB**
BELDEN 9463J22 **NNB**
DEWALT DW4802B25 **NIB**
CUTLER HAMMER H20233 **NNB**
BORIDE 500081149 **NIB**
GAMMA-METRICS ELC19601001A **NNB**
DANFOSS 037H004923 **NIB**
NIAGARA CUTTER ALB930T **NIB**
MAC 6213C000PM111DA **NNB**
KNIGHT INDUSTRIES BPA9111B **NNB**
GENERAL TIME ConTROLS ED72001 **USED**
JAN FAN JF110VHEMDCS **NNB**
CUTLER HAMMER H20233 **NIB**
WRIGHT TOOL 3206 **NIB**
ARMSTRONG 26-778 **NIB**
ALLEN BRADLEY 1492GH020 **NNB**
MICRO100 SFA12522 **NIB**
TPC WIRE & CABLE CF24E25M005 **NNB**
ALLIED PT06E1626P **NIB**
BRAD HARRISON 113020C01F120 **NNB**
ALLEN BRADLEY 1492GH030 **NIB**
BANNER SM31ELQD **USED**
MARTIN 80B12 **NIB**
SULLAIR 43149A **NNB**
DIXON CHALK 88813 **NIB**
AUBURN I643 **NIB**
CORNELL 264 **NIB**
MASonEILAN 804414000060 **NIB**
TPC WIRE & CABLE CF24E25M005 **NIB**
MAGNA 61073 **NIB**
ALLEN BRADLEY 500A0930 **NNB**
BRAD HARRISON 113020C01F120 **NNB**
FETTE 1039902 **NNB**
DEWALT DW7657 **NIB**
BUSSMANN J600302CR **USED**
ALLEN BRADLEY 1771IB NIB
KENNAmetaL TNMG543MG **NIB**
SULLAIR 43149A **NNB**
MAC 82A0ACKA **NNB**
SQUARE D TIPOQO20AMP **NIB**
HonEYWELL BZE63YQ9 **USED**
ALLEN BRADLEY 2090XXNFYS09 **NNB**
ALLEN BRADLEY 800TH4803 **USED**
ALLEN BRADLEY 800HJR91 **NNB**
VERSA ESM801244CBZA120 **NIB**
KNIGHT INDUSTRIES BPA9111B **NNB**
R & I MANUFACTURING GH30A **NIB**
BRAD HARRISON DN11AM005 **NNB**
CUTLER HAMMER E50SA **USED**
WARNER ELECTRIC 5370270017 **NIB**
ABB 2062C14H01 **USED**
BUSSMANN FWH800A **NNB**
TB WOODS 742B **NIB**
ALLEN BRADLEY Z16736 **NIB**
SQUARE D QUO **NNB**
CRATEX 86XF **NIB**
ALLEN BRADLEY 800TH3305 **NIB**
MARTIN 60BS14HT **NIB**
PARKER HANNIFIN 692050000 **NNB**
SKINNER V935DEP2075 **NIB**
GENERAL TIME ConTROLS ED72001 **USED**
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MICHIGAN DRILL 200M21 **NIB**
MICHIGAN DRILL 200M2300 **NIB**
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NUMATICS 554PA400O00000 **NNB**
GENERAL TOOLS 710 **NIB**
NAMCO EP24012410 **NNB**
APT 12701965 **NIB**
DIXON CHALK 88813 **NIB**
AUBURN I643 **NIB**
CORNELL 264 **NIB**
DEWALT DW4860 **NIB**
GUHRING T20975 **NIB*
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